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Removing a weld on flat aluminium
Application · Aluminium

Removing welds on flat aluminium

Aluminium is soft and quickly clogs your abrasive disc. That’s why you remove a weld on a flat aluminium workpiece with a fibre disc combined with SPAG anti-clogging spray. This way, the disc lasts longer and grinds more efficiently.

Weld on a flat aluminium workpiece
Our solutions

Which product suits your workpiece

For the best value for money, choose the FX fibre disc. Looking for an affordable solution for less demanding finishes? Then there is the KFK. Always use them together with SPAG.

Powerful removal
Our choice
Fibre disc FX

FX

Fibre disc

Ideal for quickly removing a weld on aluminium.

  • Self-sharpening ceramic grain
  • Top size coating with active grinding additive
  • Maximum resistance to clogging
Suitable for
Angle grinder
Angle grinder
Affordable
Economical
Fibre disc KFK

KFK

Fibre disc

Affordable choice for less demanding finishes.

  • Economical alternative to the FX
  • Reliable performance
  • Use together with SPAG
Suitable for
Angle grinder
Angle grinder
SPAG anti-clogging spray
The key to success with aluminium

SPAG anti-clogging spray

Using SPAG not only increases the service life of the disc, but also the efficiency of grinding. The spray prevents grinding dust from building up between the grains of the abrasive disc.

Alu Grind Spray SPAG on a fibre disc for aluminium

In the photo: Alu Grind Spray SPAG

Choose the right back-up pad

The performance of a fibre disc depends heavily on the back-up pad. Depending on the workpiece, choose from:

Fibre disc back-up pad FIH

FIH

For maximum aggressiveness and fast stock removal.

Fibre disc back-up pad FIW

FIW

For standard flat work.

Fibre disc back-up pad FIZ

FIZ

For slightly curved or uneven surfaces.

FX fibre disc on a flat aluminium workpiece

In the photo: FX fibre disc

How to remove a weld on a flat aluminium workpiece in 3 steps

1

Choose your fibre disc and back-up pad

Choose the FX for the best value for money, or the KFK as the affordable choice. Mount the disc on an FIH, FIW or FIZ fibre disc back-up pad.

2

Spray SPAG on the disc

Before you start, spray a thin layer of SPAG on the disc and repeat this regularly. This prevents the disc from clogging with aluminium.

3

Grind away the weld

Work at a flat angle, with light pressure, and keep moving. This way, you remove the weld without grinding into the base material.

Frequently asked questions about removing a weld on flat aluminium

How do you remove a weld seam on a flat aluminium workpiece?

Use a fibre disc on an angle grinder, such as the FX, with a suitable fibre disc back-up pad. Before you start, spray SPAG Alu Grind Spray on the disc and repeat this regularly. Work at a flat angle and with light pressure, so you remove the weld without grinding into the base material.

Why is the FX fibre disc suitable for aluminium?

The FX has a self-sharpening ceramic grain and an extra top size coating with an active grinding additive. This gives powerful removal with maximum resistance to clogging. Looking for a more affordable alternative for less demanding finishes? Then the KFK is a reliable choice.

How do you use SPAG when grinding aluminium?

SPAG Alu Grind Spray is an active grinding additive in a spray can. Regularly spray a thin layer on your abrasive disc. The spray prevents grinding dust from building up between the grains, so the disc lasts longer and keeps grinding efficiently.

Which back-up pad do you use with a fibre disc?

The performance of a fibre disc depends heavily on the back-up pad. A harder back-up pad gives more removal on flat parts, a more flexible back-up pad follows the workpiece better. For this, Cibo offers the FIH, FIW and FIZ fibre disc back-up pads.

Overview of the most common challenges when grinding aluminium

Phase 1

Weld removal

Removing welds on flat workpieces
View solution
Removing welds on round workpieces
Removing welds in inside corners or 2D corners
Phase 2

Post-processing and cleaning

Removing scratches
Deburring sharp edges
Clogging of a cutting disc
Phase 3

Finishing and uniformity

Uniform finishing of the surface

More information

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