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Scratches on aluminium
Application · Aluminium

Removing scratches from aluminium

Removing scratches without damaging the shape of the workpiece calls for a smart choice of material. Which product you choose depends on the finish you need.

Scratches on an aluminium workpiece
Our solutions

Which product suits your workpiece

For a fine finish, choose the SAG/2SF. If the workpiece will be painted afterwards, the VTMA/RC2 is an economical solution.

Fine finish
Our choice
SAG

SAG/2SF

Unitized disc

Ideal for removing scratches without deforming the workpiece.

  • Open unitized web structure
  • 3D abrasive material
  • Even, fine scratch pattern
Suitable for
Flexible shaft
Flexible shaft
Air pressure tool
Air pressure tool
Angle grinder
Angle grinder
For paintwork
Economical
Reinforced Tex disc VTMA/RC2

VTMA/RC2

Reinforced Tex disc

Economical choice for parts that will be painted afterwards.

  • Less conformable
  • Less fine finish
Suitable for
Flexible shaft
Flexible shaft
Air pressure tool
Air pressure tool
Stationary machine
Stationary machine

How to grind away scratches on aluminium in 3 steps

1

Choose your disc

Choose the SAG/2SF for a fine finish. If the workpiece will be painted afterwards, the VTMA/RC2 is sufficient.

2

Work with even pressure

First make the workpiece dust-free, work with even pressure and don’t skip any grit steps. This prevents new scratches.

3

Check the scratch pattern

Check that all scratches are gone and the scratch pattern is the same everywhere. Touch up where needed.

Frequently asked questions about removing scratches on aluminium

How do you remove scratches from an aluminium surface?

Use an abrasive that removes scratches without affecting the shape of the workpiece. The SAG unitized disc has an open 3D structure and effectively removes scratches without deformation.

Which SAG disc do you choose for a fine finish on aluminium?

For a fine finish, the SAG in the 2SF version is our choice. It removes scratches and leaves an even, fine scratch pattern.

What do you use if the aluminium will be painted afterwards?

If the finish is less important because the workpiece will be painted afterwards, the VTMA is an economical solution. It is less conformable and gives a less fine finish, but it is ideal for this kind of work.

Can you completely remove deep scratches from aluminium?

Usually yes, but deep scratches require more stock removal. Start with a coarser grit until the scratch is gone, then work finer step by step. Be careful with thin sheet: the more you remove, the greater the risk of deformation.

How do you prevent new scratches when grinding aluminium?

First make the workpiece dust-free, work with even pressure and don’t skip any grit steps. Also don’t use abrasives that were previously used on steel: loose particles can cause new scratches and stains.

How do you prevent the abrasive from clogging with aluminium?

Choose an open structure, such as the unitized SAG, and work with light pressure so that little heat is generated. If you use an abrasive disc or belt, regularly spray SPAG Alu Grind Spray on it.

Overview of the most common challenges when grinding aluminium

Phase 1

Weld removal

Removing welds on flat workpieces
View solution
Removing welds on round workpieces
Removing welds in inside corners or 2D corners
Phase 2

Post-processing and cleaning

Removing scratches
Deburring sharp edges
Clogging of a cutting disc
Phase 3

Finishing and uniformity

Uniform finishing of the surface

More information

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