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Grinding to a target Ra value
Application · Stainless steel

Grinding stainless steel to a target Ra value

To achieve a specific Ra value, you grind stainless steel with increasingly finer abrasives. You start with a coarser grit to remove defects and finish with a fine grit for the desired roughness. Our Unitized range is extremely suitable for this.

Stainless steel surface with Ra value measurement
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Which product suits your Ra value?

Unitized grinds cool, does not change the workpiece and gives a consistent result. Choose the line that matches the Ra value you are looking for. In the table below, you’ll find the value per product.

Lowest Ra values
Unitized S-line flap disc SAG

S-line

Ideal if you want to achieve the lowest Ra values.

  • Ra from 0.16 to 0.41 µm
  • Discs and wheels
  • Cool and forgiving
  • Safe for stainless steel (iron-free)
Suitable for
Flexible shaft
Flexible shaft
Air pressure tool
Air pressure tool
Angle grinder
Angle grinder
Long-neck grinder
Long-neck grinder
Wide range
Unitized M-line flap disc MAG

M-line

Ideal for a wide range of Ra values.

  • Ra from 0.31 to 0.89 µm
  • Discs and wheels
  • Cool and forgiving
  • Safe for stainless steel (iron-free)
Suitable for
Flexible shaft
Flexible shaft
Air pressure tool
Air pressure tool
Angle grinder
Angle grinder
Long-neck grinder
Long-neck grinder
Abrasive wheel
Unitized T-line abrasive wheel

T-line

Ideal for a coarser Ra value around 1.59 µm.

  • TA10T31: Ra 1.59 µm
  • Less risk of discolouration
  • Safe for stainless steel (iron-free)
Suitable for
Flexible shaft
Flexible shaft
Long-neck grinder
Long-neck grinder

Unitized Ra value table

The measured Ra value per product, in µm. The lower the value, the smoother the surface.

Unitized S-line

ProductRa value (µm)

Unitized M-line

ProductRa value (µm)

Unitized F-line

ProductRa value (µm)

Unitized T-line

ProductRa value (µm)

How to grind stainless steel to an Ra value in 3 steps

1

Start with a coarse grit

Start with a coarser grit to remove defects and deep scratches.

2

Work increasingly finer

Grind in steps with increasingly finer abrasives. Remove the scratches from the previous step each time.

3

Finish at the desired Ra value

For the last step, choose the product from the table that gives the desired Ra value. Then measure the result.

Frequently asked questions about grinding stainless steel to an Ra value

What is an Ra value for stainless steel?

The Ra value is the average roughness of a surface, expressed in micrometres (µm). The lower the Ra value, the smoother the surface. In sectors such as food and pharma, a maximum Ra value is often required.

How do you achieve a specific Ra value on stainless steel?

Grind with a series of increasingly finer abrasives: start coarse to remove defects and finish with a fine grit that gives the desired roughness. Our Unitized range is very suitable for this: it grinds cool, does not change the workpiece and gives a consistent result.

Which abrasives do you use for a low Ra value?

For a low Ra value, choose the Rebel One S-line. In our tests, the SAG/5 (125 mm) achieved an Ra of 0.16, the SAG/6 0.20 and the SAG/7 0.22. The M-line gives a slightly rougher surface, for example 0.32 with the MAG/5.

Why is a consistent Ra value important?

A consistent Ra value ensures that every workpiece has the same quality. This is important for hygiene, cleanability and corrosion resistance, and is often a requirement in technical specifications.

How do you check whether the desired Ra value has been achieved?

Measure the roughness with a roughness tester at several places on the workpiece, perpendicular to the grinding direction. If you work with unitized abrasives, you get a reproducible result and need to make fewer adjustments.

Overview of the most common challenges when grinding stainless steel

Phase 1

Weld removal

Removing TIG welds on flat stainless steel
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Removing TIG welds on round stainless steel
Removing TIG welds in  inside corners or 2D corners
Phase 2

Post-processing and cleaning

Removing scratches from flat stainless steel
Removing scratches from round stainless steel
Deburring sharp edges on stainless steel
Removing weld discolouration or paint
Phase 3

Finishing and uniformity

Texturing or orbital grinding of stainless steel
Grinding to a target Ra value
Pre-grinding for the final finish
Final finish: grit 320 brushed finish
Final finish: mirror polishing

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